Newark, NJ · Building since 2013 General contractor · Construction manager · Design-builder CareersMediaPrequalifyProject map
Power & Utilities · 2024

Grid Control Center & Substation

A new regional control room and a rebuilt 230 kV substation, cut over with the lights on across the service area.

Owner
Confidential
Location
U.S.
Market
Power & Utilities
Delivery
EPC
Scale
230 kV
Completed
2024
The brief

A new regional control room and a rebuilt 230 kV substation, cut over with the lights on across the service area.

Operators could not lose sight of the grid for a moment, so the new control room had to be fully proven before the old one went quiet. At the same time, the substation outside was rebuilt while still carrying load. Outages were short, scheduled months in advance and could be canceled if system conditions changed.

How we built it

The approach.

  1. 01

    Control room run in parallel

    The new room ran alongside the old one for weeks, with operators confirming every screen and alarm matched before the switch.

  2. 02

    Outages scripted to the minute

    Each substation outage had a switching order, a timed work plan and a restoration plan agreed with system operators.

  3. 03

    Backup work for canceled windows

    Crews always had a ready list of energized-safe tasks, so a canceled outage did not mean a lost day.

  4. 04

    Protection tested twice

    Relay panels were tested in the shop and again in place before any new equipment was energized.

The outcome.

230 kVSubstation voltage
0Customer outages from cutover
100%Relays tested before energizing
2024New control room in command

“A canceled outage is only a lost day if you planned for one outcome. We planned for both.”

Project manager, GilbertLanham
Power & Utilities

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