Newark, NJ · Building since 2013 General contractor · Construction manager · Design-builder CareersMediaPrequalifyProject map
Industrial Infrastructure · 2024

Port Cold Storage & Logistics Terminal

A freezer and cooler warehouse beside a container port, with 64 dock doors and a rail spur running to the berth.

Owner
Confidential
Location
U.S.
Market
Industrial Infrastructure
Delivery
Design-build
Scale
640,000 SF
Completed
2024
The brief

A freezer and cooler warehouse beside a container port, with 64 dock doors and a rail spur to the berth.

Freezer floors need insulation, vapor control and under-slab heating, or the ground beneath them freezes and heaves. The site sat on soft port soils with a high water table. Operators wanted temperature zones, dock doors and rail service all working on the same day, because a cold chain is only as good as its weakest link.

How we built it

The approach.

  1. 01

    Ground settled before slabs

    Preloading and settlement monitoring proved the soils had stopped moving before the freezer slab was placed.

  2. 02

    Slab built as a system

    Under-slab heating, insulation and vapor barrier were installed and inspected as one assembly, with sensors left in place for operations.

  3. 03

    Panels and refrigeration on one plan

    Insulated panels, refrigeration and dock seals were sequenced together so rooms could be pulled down in temperature in stages.

  4. 04

    Rail tied to the berth

    The spur was built and inspected in step with the building, so freight could move from ship to freezer on opening day.

The outcome.

640,000Square feet
64Dock doors
1Rail spur to the berth
2024First temperature-controlled freight received

“Cold storage fails from the bottom up. We spent our best effort on the parts of this building nobody will ever see.”

Superintendent, GilbertLanham
Industrial Infrastructure

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