Newark, NJ · Building since 2013 General contractor · Construction manager · Design-builder CareersMediaPrequalifyProject map
Water & Environmental · 2023

Stormwater Pump Station & Treatment Upgrade

A 120 MGD flood-protection pump station and treatment upgrade, built inside a working plant across two hurricane seasons.

Owner
Confidential
Location
U.S.
Market
Water & Environmental
Delivery
EPC
Scale
120 MGD
Completed
2023
The brief

A flood-protection pump station and treatment upgrade built inside a working plant during two hurricane seasons.

The station protects a low-lying district, so it had to stay ready to pump at any hour while it was rebuilt. Two hurricane seasons fell inside the schedule. Deep excavation for the new wet well sat beside live process structures, and every tie-in carried the risk of flooding the work, or the neighborhood.

How we built it

The approach.

  1. 01

    Storm-season holds in the schedule

    Risky tie-ins were banned during peak storm months, and the schedule carried float to absorb the lost weeks.

  2. 02

    Temporary pumping on standby

    Rented pumps and bypass piping stood ready during every connection, with a written plan to restore full capacity within hours.

  3. 03

    One EPC team for process and build

    Process engineers and field crews resolved pump and piping changes together, without waiting on a handoff between firms.

  4. 04

    Pumps proven at full flow

    Each new pump was run at rated capacity and logged before the old units were retired.

The outcome.

120 MGDPumping capacity
2Hurricane seasons worked through
0Lapses in flood protection
2023Station in full service

“A pump station is judged on one night a year. We made sure that night could come any time and find it ready.”

Project manager, GilbertLanham
Water & Environmental

Planning something like this?

Share the project, the site and the date that matters. A senior builder will come back to you within one business day.